Magnetic Separators

Magnetic Drum Separator

We offer high quality Magnetic Drum Separators to our customers. These products are widely used for removing ferrous impurities from different materials. These products are manufactured from optimum grade stainless steel, which is procured from reliable vendors. As per the specification provided by our customers, these separators can have single or double configurations. Driven by an intense desire to achieve maximum customer’s satisfaction, our logistic team ensures effective and timely delivery of our products.

 

Features:

  • East to install and maintain
  • High performance
  • Low operating cost

Industrial Magnetic Drum Separator

We are one of the leading manufacturers and suppliers of Industrial Magnetic Drum Separator. These products are manufactured from high quality of stainless steel and alloys, which is procured from trusted vendors. Available with us at cost effective market prices, these products are known for their sturdy construction, reliable operations, and high efficiency. Our products are manufactured using advanced machinery and latest technology, to ensure defect free product delivery.

Features:

  • Iron ore beneficial processing plant
  • Iron ore jiggling process
  • Iron ore wet jiggling process
  • Upgrading the iron ore
  • Iron ore washing plant
  • Sand washing plant.

Specifications/Special Features:

  • General Material - 302/304 stainless steel drum cover with 10 SWG mild steel housing with 2' flanges. Stainless steel housing is optional.
  • Method of Cleaning - Continuous self-cleaning design.
  • Magnetic Material - High-density Ceramic permanent magnet is standard. Rare Earth magnets are available.
  • Nominal Diameters - 320, 400, 500, 650, 800, and 1,000 mm and with various face widths.
  • Rated Capacity - Increases with drum diameter and larger face widths.
  • Contaminant Removal - For removing weakly magnetic or fine iron impurities from minerals, food products, glass, slag and ores.

Magnetic Separators

We are engaged in offering Magnetic Separators, which find a major usage in the sugar industry, chemical industry, pharmaceuticals, ceramics, and plastic industries.Offered products are manufactured on the basis of industry standards and norms so as to ensure optimum quality and high functionality. These permanent magnetic separators are widely accepted for their sturdy construction and reliable performance.

Features:

  • Longer service life
  • Low maintenance
  • High performance

 

Coal Conveyor Magnetic Separators

With the help of latest technology and cutting-edge machinery, we have been able to offer optimum quality Coal Conveyor Magnetic Separator to our customers. The products offered by us, are available at cost effective market prices to our customers. These products are known for their easy installation, deep magnetic field, high performance, and no requirement of power supply. Our product undergoes various in-house testing by quality controllers, to ensure high standards of quality.

Features:

  • Easy to install and maintain
  • Having deep magnetic field
  • High in performance
  • Does not require power supply

Products details:

  • Tramp Metal Removal from Conveyor Systems
  • Purification and Concentration of Ores, Chemicals and Granular Products
  • Efficient, cost-saving recovery of harmful tramp metal; super-tough, trouble-free operation
  • Maximum power and separation, at belt speeds as high as 500 feet per minute (fpm)
  • Exclusive continuous radial pole design to grab long rod-like tramp iron across the pulley face
  • Develops especially powerful magnetic field at the center of the belt, where burden is deepest
  • No DC power supply required
  • All welded body and face construction - no bolts or screws to work loose
  • Standard sizes available in diameters from 16" to 48" to match most conveyors

    Coal Conveyor Magnetic Separators

    We are the Leading Manufacturer,Supplier and Exporter of Coal Conveyor Magnetic Separators in Chennai, Tamilnadu, India. These products are applicable in different chemical, food grains, paper & pulp, mining, food, plastic and ceramics industries.

    Along with this, the offered range is admired for its following set features:


    • Adjustable feed rate
    • Wear and tear resistance
    • Strong and rugged construction
    • Durable
    • High tensile strength
    • Corrosion resistance

    Iron Ore Magnetic Separators

    We are engaged in dealing with Iron Ore Magnetic Separators, which are majorly used for separating iron from other non magnetic metals. These separators are manufactured keeping in mind the industrial standards and norms in order to make sure that the resultant products have accurate dimensions and offer greater functionality. We provide these efficient and long lasting products at market leading rates to our valued clients.

    Features:

    • Automatic separation of iron
    • Robust design
    • User friendly

    Liquid Line Magnetic Separator

    We are one of the prominent manufacturers and suppliers of Liquid Line Magnetic Separator. Manufactured from high quality stainless steel, these products are highly acclaimed for their attributes such as rugged construction, easy installation, high performance, and low maintenance. Driven by an intense desire to achieve customers’ satisfaction, our logistic team of professionals ensures accurate and timely delivery of our product.

    Features:

    • High performance
    • Longer service life
    • Low maintenance

    Liquid Line Magnetic Separator

    We are engaged in offering Liquid Line Magnetic Separator , which finds a major application in attracting fine ferrous particles such as rust from fluid flows in pipeline without pressure drop or flow rate reduction. Offered separators are manufactured following the industry standards to ensure sturdy construction and optimum functionality. Presented separators are designed for high or low density, liquid or semi liquid line flow system.

     

    Features:

    • 100% Stainless Steel construction
    • Easy access for inspection and maintenance
    • Easy to clean

    Liquid Magnetic Separator

    We are an eminent team of highly learned workforce that are engaged in Liquid Magnetic Separator that is designed to provide peak separation efficiency and is typically used when high level of purity is required. This is constructed with permanent magnetic discs alternating with thin steel pole pieces along with a shaft. The steel poles are saturated with magnetic flux and produce a magnetic field. This finds its applications in varied industrial uses. With use of standard components makes it highly efficient and long life service.

    Features:

    • Low maintenance
    • Sturdy and strong make
    • Performance oriented
    • Bullet Magnet

    Liquid Magnetic Trap Separator

    We hold expertise in offering high quality Liquid Magnetic Trap Separatorto our valuable customers. These products are manufactured from high quality stainless steel that is procured from well known vendors. The offered product is widely used for removing micron sized ferrous and paramagnetic contamination from various types of liquids. To ensure flawless product delivery, these products undergo various in-house testing by our quality controllers.

    Features:


    • Effective separation of iron from liquid coolant
    • No maintenance cost
    • Rigid & sturdy design for long life.

    Magnetic Coolant Separator

    We hold expertise in offering Magnetic Coolant Separator to our customers. The offered separator is widely used for effective separation of different impurities for using its magnetic properties of different elements.This product is known among our customers for their distinctive features such as excellent performance, easy installation, and low maintenance cost. Driven by an intense desire to attain maximum customers’ satisfaction, our logistic professionals ensure effective and timely delivery.

    Features:

    • Simple operation
    • Reasonable Price
    • Compact design

    Magnetic Wet Drum Separator

    We are engaged in providing Magnetic Wet Drum Separator, which is majorly used for removal of fine particles from strong magnetic minerals or wet weak magnetic sorting. Mineral processing, coal preparation and chemical industries are some of the additional application areas of these efficient separators. These products are quite popular in the market as they provide strong construction, maximum functionality, and reliable performance.

    Features:

    • Wet drum magnets have high magnetic recovery and discharge
    • High performance, reliable and durability
    • Easy to maintain

    Specifications:

    • General Material - 304 stainless steel drum cover with 10 SWG gauge 304 S.S. housing.
    • Magnetic Material - High-density Ceramic permanent magnet is standard. Rare Earth magnets are available.
    • Magnet Design - Stationary Ceramic or Rare Earth mag assembly inside rotating drum shell.
    • Contaminant Removal - Fine iron dust, Ferrous fragments, nuts, bolts, and other tramp metal
    • Method of Cleaning - Continuous self-cleaning design.
    • Capacity - Estimated at 200 to 10,000 cubic feet per hour and more.
    • Sizes - Standard 12' to 24' diameters with various face widths.

    Scrap Magnetic Drum Separator

    Owing to the rich experience and knowledge of domain, we have been able to offer optimum quality of Scrap Magnetic Drum Separator to our valuable customers. These products are widely used in various industries for automatic separation of impurities. To ensure high standards of quality, our separator is manufactured using latest technology and cutting-edge machinery. As per the specifications provided by our valued customers, this product can be custom designed.

    Features:

    • Simple operation
    • Reasonable Price

    Industries catered:

    • Minerals
    • Chemicals
    • Food
    • Flour
    • Plastics
    • Grains
    • Sand
    • Cement
    • Fertilizers

      Coal Conveyor Magnetic Separator

      Coal Conveyor Magnetic Separator are mainly used in industries like coal, sugar, cereals, minerals and glass. Magna tronix Coal conveyor magnetic separators get appreciation for its durability, robust construct and high performance.


      Features:

      • High performance
      • Reliable, robust and durability
      • Strong magnetic field
      • Power supply not required

      Coal Conveyor Magnetic Separator

      We bring forth Coal Conveyor Magnetic Separator used in many industries such as chemical, grain, food, paper and pulp, mining, food, ceramic and others. Offered separators have high tensile strength and are widely applauded for their sturdy construction and optimum functionality. Stability to external forces and long lasting ability are the major factors that make these products high in demand.

      Features:

      • High performance
      • Longer service life

      Double Drum Magnetic Separator

      Our company is highly esteemed in providing Double Drum Magnetic Separator.


      Features:

      • Sturdy construction
      • Accurate dimensions
      • Longer service life
      Specifications:
      • Type: Magnetic Separator
      • Weight: Customized
      • Material Feature: High Magnetic
      • Energy Saving: Energy Saving
      • Color: Customized
      • Condition: New
      • Port: Shanghai,Lianyungang, Etc
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      Candle Type Magnetic Separator

      Candle Type Magnetic Separator offered by the company is the best type of magnetic separator that is available in the market at the present time. The filtration capacity varies from 1500 l/min and 10000 l/min. This magnetic separator is mainly used in steel grinding, cast iron grinding, tube mill and rolling mill. The product is subject to customization so that the requirements and specifications of the clients can be met satisfactorily.

      Features:

      • Suitable for magnetic separation.
      • Filtration capacity : 1500 l/min to 10,000 l/min.
      • Very compact.
      • Suitable for cellar installations.
      • Totally automatic operation. Single drive.
      • Ease of maintenance.
      • Standard sized modules are mentioned in attached pdf catalog.

      Working:

      • An endless belt of magnetic candles is dipped in dirty coolant tank such that the dirty coolant enters in the core. Coolant flows slowly over the magnetic candles leaving the ferrous dirt on the candles. The belt is indexed to pull out dirt-laden candles rotate them at top to remove the dirt. The dirt is then transported to a bin outside the tank.

      Other details of Candle Type Magnetic Separator:-

      • The design of this magnetic separator is very compact and extremely durable.
      • The raw materials used in making it are superior grade and have been obtained from trusted and reliable sources.
      • This MC series magnetic separator is suitable for cellar installations.
      • It is entirely automatically operated thus reducing the number of manpower required by any company.
      • It is extremely easy to maintain.

      Magnetic Separator for Chemical Industry

      We are manufacturer and supplier of Magnetic Separator for Chemical Industry. Our Magnetic Separator is versatile and comes with easy to use controls, which make it easy to operate.


      Features:


      • Durable
      • Resistant to corrosion
      • High throughput
      Specifications:

      • Type - Magnetic Separator
      • size - Customized
      • Applications - Used for Chemical Industry

      Single Drum Magnetic Separator

      With the aid of modern tools and sophisticated technology, we have been able to bring forth the clients a comprehensive assortment of Single Drum Magnetic Separator. The offered range of products is ideally used to separate iron scraps and contamination from non-magnetic and dry bulk material. Available in two different forms of single drum magnetic separators and housed drum magnets, the range strictly complies to the international quality norms standards.

      Applications:

      • Foundries
      • Blast furnace and BOF slag
      • Open hearth slag
      • Dry magnetite ore cobbing
      • Auto fragmenting and processing

      Features:

      • Deep, powerful magnet assembly, combined with high surface holding power
      • Deep field pattern, improved surface area, and greater magnetic pole area
      • Extended range of magnetic treatment
      • Simple installation and minimum space requirements
      • Low DC power costs and extremely efficient performance
      • Rugged construction for virtually maintenance-free operation
      • Sealed cylinder o-ring construction a "must" for unprotected outdoor operation
      • Heavy-duty, weatherproof manganese-steel cylinder
      • Low drive requirements
      • Steel support bearings

      Cross Belt Magnetic Separator

      Product Description:

      The Cross Belt Magnetic Separator is suitable for mounting over the conveyor across belt. The electromagnetic coils will be made from high temperature resistant insulates aluminum and copper conductor for continuous operation.


      Features:


      • Permanent magnet – no power required
      • Robust industrial design
      • Operates in harsh environment

      Hydrocyclone Separator

      Other information:

      The Hydro cyclone separators and Partition fluid – solids twisters from the arrangement are intended for the expulsion of relative course solids from low consistency fluids.
      Working with nature, this progression in the process urges normally happening microbes to turn oxygen consuming. As these microorganisms expend waste, they release an innocuous gas that contains no smell.
      Our line of Hydro cyclone separators components channel pack, heartbeat plane channel sack and radial separators in soil can or container base arrangement. We have various models accessible for every sort of separator. We additionally highlight mix units that are stationary units with either a channel pack or heartbeat plane separator fused
      It is prescribed to incorporate a stream control valve in the arrival line to the procedure. This will permit representing of the move through the solids channel of the violent wind and the pioneers.
      The solids which will drop out of the vessel and can be gathered in a versatile compartment or waste transfer drum. The measurements of the strainers are relying upon the foreseen measures of solids and the limit of the principle procedure.

      Specifications:

      • Voltage: 450V
      • Material: Casting Steel
      • Certification: ISO9001:2000, CE, SGS
      • Warranty: 1 Year
      • Customized: Custom
      • Sized

      Coolant Separator

      Specialized in Coolant Separatormanufacturing, Star trace provides a wide range of Coolant filtration systems. A team of committed professionals with more than one decade of experience are available, who have designed, developed and supplied filters to various industries. Star trace filters are working in different industries like engineering, auto-mobile, bearings, spindles, textile machinery rolling mills, wire drawing etc. , the filters have been supplied to both indigenous and imported machines and also used as original fitments by many machine tool builders. The company has wide range of standard models to choose from and special / larger system can be designed and supplied as per requirement and application.

       
      Application:

      • Magnetic filter are suitable for cylindrical, centre-less, surface internal grinding machines, thread grinders, honing machines, rolling mills etc.,
      • It is also used as a pre-filter along with other types of coolant filters like paper band or hydro cyclone filters. The unit can be fitted on existing.

      Construction Working Principle:

       

      • Magnetic filter consists of powerful magnetic drum driven by double reduction worm geared motor. The contaminated coolant from the machine is passed is through the gap between the drum and the body. The dust particles are attracted by the drum and a rubber roller squeezes the swart which is scrapped off by a scrapper plate. The clean coolant is collected is the coolant tank for recirculation to the machine.

      Advantages of Magnetic Filter
      :

      • Removes ferrous particles from coolants
      • Improves surface finish on components
      • Increases coolant life wheel life
      • Frequent cleaning of coolant tank is avoided
      • Can be used as a pre-filter for other filtration systems

      Electrostatic Separation

      Electrostatic separation is based on differences in conductivity. There are three basic particle charging mechanisms used for the electrical separation of minerals; induction, tribo electrification and ion bombardment. Once the particles are selectively charged with different polarities, they can be separated by applying an external electric field.

      Working principles of Electrostatic Separator

      The materials which have different conductivity pass through the electric field, under the effect of the static induction or capturing the charged ions, and then the materials will show different characteristics in the electric field. After choosing, crushing and grinding, the metallic and non-metallic mixture or other conductor and non-conductor mixture enter into the upside of the cylinder through the feeding funnel. With the cylinder rotating, the materials enter into the electric corona field which is between the high voltage and the grounding electrode of the cylinder. Under the function of the centrifugal force, the materials separate from the cylinder electrode and fall into the receiving groove of the conductor particles. Due to the opposite electric attracting to each other, they are absorbed on the surface of the cylinder. With the cylinder rotating, the materials are taken to the back of the cylinder to be brushed down by the round roller brush, then fall into the receiving groove of the non-conductor particles.

      This process can be achieved by the following our range of machineries:

      • High tension roll separator
      • Plate and screen electrostatic separators
      • Tribostatic separator

      Chip Separator

      Other information:
      • We are occupied with assembling Attractive Coolant Separator that is utilized for Iron Metal Crushing Operations. Our Attractive Coolant Channel comprises of elite ferrite magnet outlines inferable from which it guarantees least cleaning cost and mass evacuation of the ferrous material. The Coolant Liquid with iron Dust particles Falling by Gravity to the Bay of the Separator from the Accuracy Machine Devices, for example, Processors, Processing Machines, Computerizes and so on.
      • The Coolant with Iron pollutions come into contact with Attractive Drum and concentrates every Iron molecule. The separator is outlined in a manner that it encourages the expulsion of iron chips from the processing or granulating fluid. The separator can be utilized effortlessly as it is light and smaller structure having solid attractive force. We additionally guarantee that our coolant attractive separator have the continuous stream of the fluid which is exceptionally fundamental for exact granulating operations.

      Features:

      • Best grade materials
      • Long functional life
      • Accurate results

      Industrial Magnets

      Industry Magnet are designed for installation over conveyors where tramp iron contamination exists and needs to be removed for protection of subsequent processing machinery or providing cleaner product. Just suspend the magnet over the conveyor or over the head pulley. When the magnet surface starts to fill up, swing the magnet away from the conveyor and cut the power (electromagnet) to release the attracted metal.

      Industry Magnet consisting of aluminium or copper wound coils immersed in a transformer oil (for prevention of overheating or shorting) or air-cooled for extreme or dusty environments.All electro suspension magnet comes along with control panel.

      Operating heights up to 150 mm to 450 mm are available. Manually cleaned magnets can be supplied with a stripper mechanism. No power consumption, virtually maintenance free.

      Specifications:
      • Type - Industrial Magnets
      • Material - aluminium or copper wound coils 
      • Operating heights  - up to 150 mm to 450 mm
      • Applications -  Industrial
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